As far as I could tell, no the header did not rattle before the cat was put on. Right after the cat was put on, it started rattling. One night a few weeks ago when we were having all the rain here, I was driving up from Austin when the rattling started up and I thought something was dreadfully wrong with my car. It scared the shit of me, but I kept driving because I was on the middle of nowhere and the noise finally died down. Then the next night in the rain on the way to work, same noise. Then it started all the time to the point I was embarraced to come to a stop at an intersection (I just kept looking straight ahead not looking at the cars around me because I know I didn't want to see the driver next to me looking like WTF). Anyways, I know this getting long :dontknow: , but I had the cat taking off and no more rattling. The techs that took off the cat said it wasn't the inside honeycomb rattling, but one of the outer edges. Man did it make a racket :firemad: . Now, I'm trying to get a replacement one, but I will still have to pay again for another one to be put in

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